Corporate clients - Factory
Corporate clients

Factory

Scale Meets Precision

Metron operates a modern 14,000 m² manufacturing facility in Sofia, engineered for high-capacity corporate production and specialized custom craftsmanship. Driven by advanced European machinery and industry-leading CAD/CAM technologies, our integrated engineering team seamlessly translates design concepts into precisely manufactured realities.

End-to-End Capabilities

Our facility is fully equipped to handle every stage of the manufacturing process:

  • Advanced Processing: CNC machining, high-precision drilling, and automated edging.
  • Specialized Workshops: Custom craftsmanship, curved elements, and premium lacquered finishes.
  • Full-Service Execution: From initial material processing to final assembly, protective packaging, and installation preparation.

Efficiency at Scale

With dedicated production lines running alongside custom workshops, we offer the unique ability to manufacture standard commercial collections and bespoke architectural solutions simultaneously, maintaining strict quality control and reliable lead times.

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Manufacturing Excellence

For more than three decades, we have been manufacturing custom furniture for commercial, hospitality, retail and residential projects around the world. Our modern production facility combines skilled craftsmanship with advanced CNC technology and automated manufacturing systems, allowing us to deliver both bespoke furniture and large-volume orders with consistent quality. From the initial concept to final installation, we provide a complete manufacturing solution tailored to each project's requirements.

01

32+ Years of Experience

Established in 1994, bringing three decades of reliable manufacturing expertise.

02

14,000 m² Facility

High-capacity production hub located in Sofia, equipped with advanced European machinery.

03

6,500 m² Warehousing

Extensive storage capacity ensuring flexible logistics and seamless project rollouts.

04

4 Continents

A proven track record of delivering international projects across global markets.

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Partners

At Metron®, quality begins with carefully selected materials and trusted partnerships. We work exclusively with premier European manufacturers, sourcing our high-end panels directly from Cleaf and Lombardo in Italy, as well as Kronospan. Our premium, German-engineered hardware solutions are supplied by Hettich.

Through these long-term collaborations with industry leaders, we ensure consistent quality, innovation, and supply-chain reliability across every project we manufacture.

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Production

Panel Processing & Precision Edge Banding (Line 1)

The Process: Precision & Durability
  • Stress Relief & Trimming: To prevent future warping or deformation, we trim approximately one inch from each side of the raw board to relieve internal material stresses before production begins.
  • Flawless Cutting: We utilize carbide saw blades with diamond tips. Carefully calibrated blade speeds and feed rates guarantee perfectly dimensioned components and clean, chip-free cuts.
  • Recalibration & Pre-Milling: Before edge banding, each workpiece goes through a pre-milling stage to ensure perfect squareness and dimensional accuracy.
  • Superior PUR Bonding: We use high-performance, encapsulated polyurethane (PUR) adhesive from Henkel to seal all four sides of the components. This provides exceptional resistance to moisture, UV radiation, and temperature fluctuations.

Machine Park – Line 1

Our cutting and banding fleet consists of industry-leading, high-performance European machinery:

  1. HOLZMA HPL 380(Germany) high-performance panel saw with automatic sheet feeding, capable of simultaneously cutting up to five 18 mm chipboard or MDF panels, equipped with carbide diamond-tipped saw blades.
  2. CASADEI AXO 400(SCM Group, Italy) panel saw for package cutting, equipped with a SCHMALZ (Germany) vacuum loading system.
  3. HOMAG KFL 526(Germany) high-performance double-sided edge banding machine with pre-milling technology, using encapsulated Henkel PUR adhesive.
  4. HOMAG KAL 210(Germany) single-sided edge banding machine with pre-milling technology, using encapsulated Henkel PUR adhesive.
  5. CASADEI Flexa 507single-sided automatic edge banding machine using encapsulated Henkel PUR adhesive.

    All components are edge banded on all four sides.
  6. Busellato Easy Jet 7.14 DCNC Working Centre featuring a router table with a phenolic synthetic-fiber work surface and a 30 × 30 mm grid, allowing processing with vacuum cups or nesting technology.
  7. ECLIPSE 2.0(Italy) curvilinear edge banding machine.

CNC Drilling, Routing & Structural Prep (Line 2)

This line is dedicated to the high-speed, precision drilling and routing of dowels, connectors, hinges, and shelf supports on fully edge-banded components.

The Process: Speed & Error-Free Assembly
  • Simultaneous Multi-Surface Drilling: All drilling operations are performed simultaneously across required surfaces, ensuring flawless hole alignment for rapid, trouble-free cabinet assembly.
  • Site-Ready Components: All base cabinet bottoms are pre-drilled for adjustable legs. This crucial step eliminates the need for manual measurements or drilling on-site, drastically reducing installation times.
  • Digital Integration: The entire line is digitally managed through computerized production software, completely minimizing human error while guaranteeing 100% precision and repeatability across large volumes.

Machine Park – Line 2

Our high-capacity drilling and machining centers are engineered for maximum speed and complex configurations:

  1. Morbidelli Zenith F2(SCM Group, Italy) high-performance CNC drilling centre capable of processing up to 12 components per minute.
  2. Busellato Jet Optima T5(SCM Group, Italy) five-axis CNC machining centre for curved milling, angled drilling, and complex machining operations.
  3. Two Busellato JetSmart(SCM Group, Italy) three-axis CNC drilling centres for processing non-standard components.
  4. Morbidelli FM400(SCM Group, Italy) automated dowel insertion machine with optional glue application.
  5. Busellato Easy Jet 7.14 DCNC Working Centre, featuring a phenolic synthetic-fiber work table with a 30 × 30 mm grid suitable for vacuum cup and nesting applications.
  6. BLUM Pro Center 2000workstation for precision drilling of small components.

Automated Assembly, Structural Bonding & Packaging (Line 3)

This line is engineered to guarantee the structural integrity, flawless finish, and maximum transit protection of our finished furniture before it leaves our facility.

The Process: Industrial Strength & Heavy-Duty Protection
  • Computer-Controlled Structural Pressing: To ensure maximum durability and perfect geometric squareness, cabinets are assembled using a fully automated, computer-controlled pressing line. Components are held under uniform pressure for the exact curing time required for the adhesive to fully harden.
  • Automated Inline Packaging: Once pressed, cabinets travel via an automated conveyor system directly into an inline packaging station. Here, they are entirely sealed in heavy-duty protective bubble wrap and stretch film.
  • Flat-Pack & Component Protection: Products and custom elements that do not require pressing are routed to a specialized packaging line, where they are outfitted with reinforced corner protectors and industrial stretch film.
  • Secure Palletization for Global Transit: Finished goods are meticulously stacked on pallets and secured using protective corner guards, high-tensile strapping, and full-volume stretch wrapping, ensuring they arrive on-site in pristine condition.
  • Integrated Aluminum Fabrication: Line 3 also houses a dedicated, specialized workshop for the precision cutting and milling of architectural aluminum profiles and structural frame systems.

Machine Park – Line 3

Our assembly and logistics line features specialized automated systems designed for high throughput and zero-damage transport:

  1. COMIL–BIESSE (Italy)Fully automated, computer-controlled case clamp and assembly line, seamlessly integrated with an inline bubble-wrap and protective-film packaging system.
  2. ROBOPAC Eco Plat (Italy)Heavy-duty, automated stretch-wrapping machine designed specifically for non-pressed components and custom architectural elements.
  3. ROBOPAC Pallet Wrapper (Italy)High-capacity pallet wrapping machine ensuring stable, weather-resistant, and secure shipping units for long-distance logistics.
  4. EMMEGI (Italy)High-precision aluminum profile processing machine for architectural hardware framing and integrated LED channeling.
  5. Automated Cardboard Box Cutting SystemOn-demand, custom-dimension box fabrication to eliminate dead space and maximize component protection during shipping.

Custom Craftsmanship, Solid Surfaces & Premium Finishes (Line 4)

This specialized line is dedicated to the fabrication of bespoke, complex, and high-end architectural furniture where skilled manual craftsmanship and premium material processing are paramount.

The Process: Artisanal Precision & Flawless Finishes
  • Advanced Material Processing: Our highly skilled specialists are certified to process premium, high-durability materials, including Corian® solid surfaces and Compact Laminate (HPL), transforming them into seamless, complex architectural elements.
  • Complex Curvilinear Fabrication: This line handles the complex engineering and hand-shaping of curved, organic components that standard automated machinery cannot execute.
  • Pressurized Spray-Finishing & Lacquering: We operate a professional, climate-controlled spray-finishing booth equipped with an integrated water curtain, independent heating, and advanced dust-extraction ventilation. This guarantees a flawless, dust-free lacquer finish on MDF and solid wood elements.
  • Micro-Level Quality Inspection: To ensure an absolutely perfect surface finish, a specialized, multi-angle inspection lighting zone is utilized to examine every square centimeter of finished lacquer before it proceeds to packaging.

Key Capabilities – Line 4

  1. Premium Solid SurfacesCertified fabrication, seamless thermoforming, and jointing of Corian®, HI-MACS®, and other acrylic solid surfaces.
  2. High-End LacqueringExecution of high-gloss, matte, and textured premium polyurethane lacquered finishes.
  3. Composite ProcessingPrecision CNC machining and manual profiling of heavy-duty Compact laminates.
  4. Artisanal DetailingHand-jointing, custom veneering, and complex architectural woodwork tailored to designer specifications.
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Ready for fast assembly

 

All holes for fittings, shelf supports, adjustable legs, and drawer runners are precision pre-drilled at the factory. Each cabinet is supplied with all the hardware required for quick and accurate assembly, including connectors, fittings, and shelf supports where adjustable shelves are specified.

All drawer systems are supplied with full-extension, soft-close runners, while soft-close hinges and adjustable legs are included as standard with the appropriate cabinets.

Premium Materials 

METRON® uses only high-quality materials that comply with the European E1 emission standard (EN 13986) for low formaldehyde content, ensuring a safe and environmentally responsible product.

  • Cabinets are manufactured from 18 mm melamine-faced particleboard.
  • Cabinets are supplied with an 8 mm back panel as standard, with 18 mm or 19 mm solid back panels available as an option.
  • Cabinet doors are available in wood finishes, super matt, or high-gloss surfaces, featuring scratch-resistant and thermo-structured finishes.
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Cabinet Construction & Premium Hardware

We believe that what is on the inside of your furniture is just as important as the outside. Every Metron® cabinet is engineered for tool-free precision, rapid assembly, and lifetime durability.

Our carcasses are built strictly to European environmental and structural standards, using premium, high-density boards.

Key Features
  • Zero On-Site Drilling Required: All holes for structural fittings, shelf supports, adjustable legs, and drawer slides are 100% pre-drilled at our factory.
  • Eco-Friendly Class E1 Standard: Metron® exclusively uses high-quality materials certified as Class E1 (under EU standard EN) for exceptionally low formaldehyde content and superior indoor air quality.
  • Heavy-Duty 18 mm Carcasses: All cabinets are manufactured using robust 18 mm melamine-faced particle boards (rather than the industry-standard 15 mm or 16 mm) for superior rigidity.
  • Solid Back Panels: Supplied with standard 8 mm solid backs, with optional heavy-duty 18 mm or 19 mm solid back configurations.
  • High-End Cabinet Doors: Choose from wooden, super-matte, or high-gloss panels featuring highly durable, scratch-resistant, and thermo-structured surfaces.

To ensure flawless movement, we partner with world leaders Hettich (Germany) and Blum (Austria).

Flexibility Note: While Hettich is our standard, we can fully equip your cabinets with Blum hinges and drawer runners upon request.

A. High-Performance Hinges
Hettich Sensys (Germany) — Hinges with Integrated Soft-Closure
  • Flash-Fast Assembly: Tool-free, snap-on mounting for rapid installation.
  • Seamless Aesthetics: Harmonious, coordinated design between the hinge and mounting plate.
  • Integrated Soft-Close: The Silent System is invisibly integrated directly into the hinge arm.
  • Fast Release Button: Easily detach doors for maintenance without losing adjustment settings.
B. Double-Walled Drawer Systems
Hettich AvanTech YOU / InnoTech on Quadro Runners — Full Extension & Soft Close
  • Smooth-Running Quadro Runners: High-precision steel ball tracks for effortless, lifetime movement.
  • Silent System: Fully integrated soft-closing mechanism that catches even heavily loaded drawers quietly.
  • Double-Walled Drawer Sides: Sleek, clean, double-walled design with a consistent color concept and zero visible screws.
  • Massive Load Capacity: Guaranteed sturdy, wobble-free connection between the drawer box and the runner.
C. Advanced Lifting Mechanisms
Blum Aventos (Austria) — For Overhead & Wall Cabinets
  • Effortless Access: Doors lift up and completely out of the user's way for unmatched convenience.
  • Infinitely Variable Stop: The lift mechanism holds the door securely in any desired position.
  • Supreme Motion Ease: Features integrated BLUMOTION soft-close for whisper-quiet closing.
  • Harmonious Design: Minimalist covers that blend seamlessly into modern cabinet interiors.

A cabinet is only as strong as its joints. We completely avoid cheap, unstable plastic fasteners.

Premium Wooden Dowels
  • Made of solid pine or beech wood and used for the structural gluing of chipboard and MDF core panels, drawer joints, and door assemblies.
Hettich Rapid S / Rastex 15 Eccentric Fittings
  • High-Strength Connectors: Slim, lightweight, and incredibly strong high-tensile steel connectors.
  • Tool-Free Installation: Push-in installation that locks securely with a simple turn, preventing joint loosening over time.
Heavy-Duty Adjustable Legs
  • Supplied by Volpato (Italy), complete with threaded pins and expansion dowels for easy leveling on uneven site floors.
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